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Energy Saving and CO2 Emission Reduction Letters are Enlarged Default

TopCSR Framework „ Energy Saving and CO2 Emission Reduction

  Each factory is reviewing and improving its energy conservation system under the guidance of the Environment and Safety Measure Headquarters' Policy.


Goal

Results

Evaluation

1

Reduction of carbon dioxide gas (CO2) emission level to 90% of FY 1990 level by FY2010.

95% compared to FY1990

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2

1% annual reduction of energy consumption rate over the previous fiscal year measured in crude oil equivalent.

6% increase over previous FY

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3

Midterm goal: Reduction of energy consumption rate to 90% of FY 1990 level by FY2010.

97% compared to FY1990

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1. Promoting CO2 Emission Reduction

CO2 Emission  Asahi Denka Group is working to achieve CO2 emission reduction target of FY2010. Emissions of overseas companies are also counted from 2003.
(1) The CO2 emission level in FY2004 was 183,198tons, 1,013 ton (0.6%) increase over 182,185 tons of FY2003.
(2) Asahi Denka Co., Ltd. achieved emission reduction, as FY2004 emission level was 95% of FY1990.
(3) Total emission level of the 5 greenhouse gases (GHGs), other than CO2, defined in the Kyoto Protocol* amounted to 109 tons, in CO2 equivalent. Total GHGs emission was 183,307tons.

*Kyoto ProtocolFKyoto Protocol was ratified at the 3rd Conference of the Party (COP3) to the UN Framework Convention on Climate Change (UNFCCC) in 1997. Developed countries agreed to reduce GHGs using emission level of 1990 as a basis.

2. Promoting Energy Conservation

Energy Consumption (in Crude Oil Equivalent)  Asahi Denka Group has been working on energy conservation efforts. Consumption Level in Crude Oil Equivalent:

Energy consumption in crude oil equivalent
  Energy consumption (in crude oil equivalent) of FY2004 was 73,301kl, which was 1,462kl (2%) increase over 71,839kl of FY2003. This increase is due to an increase of production that requires high energy consumption. Substantial reduction of energy consumption due to facility and management improvement was 3,636kli5%jmeasured in crude oil equivalent.

3. Manufacturing Sector

Index of Energy in Crude Oil EquivalentiThe Asahi Denka Co., Ltd. Manufacturing Sectorja. Energy Consumption Rate in Crude Oil EquivalentiConsumption Level in Crude Oil Equivalent(kl)/ Production Quantity(t)j
  Energy consumption rate in FY2004 was 0.179kl/ton, in the crude oil equivalent, which was roughly 6% deterioration over the 0.169kl/tons of the previous fiscal year. Major reasons for such an increase were an increase of production that requires high energy consumption and a closure of low energy consuming production processes, resulted in 9% reduction of production quantity.

b. Index of Energy in Crude Oil EquivalentiThe Asahi Denka Co., Ltd. Manufacturing Sectorj
  The Asahi Denka Co., Ltd. index of energy in crude oil equivalent in FY2004 was 97 over FY1990 representing a 100 index. It was deteriorated, compared to 91 of the previous year. The FY2010 goal is to achieve energy index of 90, in crude oil equivalent.

4. Non-Manufacturing Sector

  From FY2001 the statistics of the research laboratories, headquarters, branch offices, sales offices and extension offices have been aggregated in the results.

5. Group Company

  The energy consumption by the group companies in FY2003 was 2,213kl, in crude oil equivalent, 3% of the entire company. The energy consumption by the overseas manufacturing sector companies was 2,955kl, in crude oil equivalent.

6 . Energy Conservation Practiced at Each Factory

¡ Promotion of Global Warming Countermeasures
  In 2004, gEnergy Conservation Promotion Subcommitteeh was organized. Various departments, including those of group companies exchanged opinions there.

¡ Management Activities
Steam Pressure Is Measured with Gas Manufacturer. (Akashi Factory)

  1. Sohma Factory  Steam consumption was reduced by 120t, by increasing batch size of production facility and improving reduced pressure aspiration pattern of draining process that resulted in reduced aspiration time.
  2. Fuji Factory  Leakage from compressed air piping was investigated using air leak detector. Thirty leaks were found and repaired.
  3. Akashi Factory  An energy conservation plan for the whole factory is being made, following energy consultant guidance and a proposal made by a gas company. gEnergy conservation proposalh competition was carried out among employees of all group companies. Such a competition also helps raise the awareness of employees.

¡ Facility Improvement
The new Transformer (Kashima Factory)

  1. Kashima Factory  Electric power loss was reduced to 288 MWh/ year from 878 MWh/ year (590 MWh/ year, 67% reduction), by introducing a world class highly efficient electric transformer with NEDO* support program subsidies. The transformer enables 99.75% transformer efficiency.

Transformer Efficiency Curb

*NEDOFNew Energy and Industrial Technology Development Organization is a public R&D organization that promotes development of advanced industrial, environmental, and new energy and energy conservation technologies.ogies.

Renewed Gas Boiler (Mie Factory)

  1. Mie Factory   Steam consumption rate improved by 4.9% and CO2 emission was reduced by 1,950t over the previous FY, as fuel was changed from heavy oil to manufactured gas with boiler renewal. Electric power consumption was also reduced by 35,000kWh by introducing inverter to coolant water pump.
  2. Chiba Factory  Air compressor was renewed to screw* type from reciprocating* type. Heatless* dehumidification machine was introduced. Steam consumption was reduced by 3,400t, by optimizing steam consumption with increased steam ingredients warming rooms.

*Reciprocating type and screw type air compressorFThere are two types of air compressors, reciprocating type displacement compressor and screw type centrifugal compressor. Reciprocating type has piston and cylinder. Screw type is energy saving air compressor.
*Heatless typeFDehumidification machine that does not heat absorbent. It repeats high pressure absorption and low pressure dehumidification. It requires less energy compared to the old heating type dehumidification machine.

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