


![[Figure]ADEKA's Environmentally Conscious Products](images/environ_pro_text.jpg)
As a member of the international community, ADEKA takes global environmental problems seriously and aims for a sustainable, affluent society and aspires to pass our global environment on to future generations.
Beneath such a vision, our research and development division, which is the lifeblood of any manufacturer, is moving forward with new product development based on the underlying notion of "not creating, using, nor emitting environmental contaminants." Furthermore, we have adopted measures for substituting goods and various reduction policies for those products for which there are concerns over their environmental impact from among our existing products.
Forms of environmentally conscious technology include those that restrain global warming, reduce dioxins, reduce VOC, and deal with environmental endocrine disrupters.
Of these, we have currently taken up four powerful products, and will describe our thoughts and attitudes in giving rise to environmentally conscious technologies and products.
Our lubricating agent ADEKA SAKURA-LUBE is used in not only Japan, but is also exported to some 20 countries starting with the United States, and also including European countries, South Korea, China, Singapore, and Thailand, with the shipment ratio for these countries exceeding that for within Japan. Worldwide demand for Sakura-Lube is rising on account of its low fuel consumption effect and reduction of CO2 emissions, among others. To meet this demand, we are setting our sights on further augmenting our existing facilities two-fold.
ADEKA SAKURA-LUBE is an agent that was developed through ADEKA's proprietary technology and is labeled as an "organic molybdenum lubricating agent." Adding it to vehicle engine oil reduces friction and abrasion within the engine and achieves low fuel consumption and reduced emissions of CO2. In addition, it also other benefits like extending the operating life of engine oil by inhibiting oxidation and extending the life span of the machinery by preventing abrasion. Chief among these is its effect of reducing CO2 emissions which is derived from its improvement of fuel consumption. This has been drawing attention from the petroleum and automobile industries, and has been showing excellent results as demonstrated in the lower right graph.
Progress on the development of this product began in 1976 through collaborative research with Professor Toshio Sakurai of the Tokyo Institute of Technology. Sales began three years later in 1979, culminating in its superiority being recognized in 1995 with the awarding of the Japan Petroleum Institute Award. The requirements placed upon engine oil by the Japanese and US automobile industries have been growing more stringent in recent years. There are also expectations from global markets that the role played by ADEKA SAKURA-LUBE will be extremely significant when it comes to environmental responses.
ADEKA SAKURA-LUBE occupies the No. 1 share worldwide for organic molybdenum lubricating agents.
The fuel consumption values listed in catalogues for new cars are one indicator consumers use when making a purchase, and have therefore come to sway sales demand for cars. The context where this product is actively used most often is when new cars are shipped from Japan, where it is added to the engine oil.
Adding ADEKA SAKURA-LUBE raises the fuel consumption improvement ratio by around 1.76% on average. While you may think of this as just a mere 1.76%, the fact is that its performance is highly regarded and demand is enormous when you consider that it is currently added to over 90% of new cars. It is a product that we confidently offer and that is universally approved due to its ultimately reducing the burden on the environment. It currently occupies the top shipment rate to Western countries. Demand from China, India, Indonesia, and other Asian countries has also been on the rise since several years ago. For the future, we will offer it to untapped sectors, such as for trucks, and will continue to vigorously push forward with further research and development.
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Since it has gone on sale, there have been periods where sales have been sluggish and periods were they have taken off with a bang. The six or seven years after moving to our Sohma Factory, which is devoted exclusively to SAKURA-LUBE, were trying, but things have been running smoothly since 2001. Moreover, after receiving ILSAC GF-4 (specifications related to engine oil) in 2004 overseas-oriented demand has increased, and we have begun to show favorable growth by expanding our sales volume by 1.5-fold.
Fuel consumption regulations, emissions regulations, and the like pose challenges for the lubricating oil industry. Car and petroleum manufacturers, as well as chemical manufacturers like us are moving forward with research and development, and through such work measures to reduce CO2 and protect the earth's environment have become thoroughly ingrained in us. It is our wish to make a contribution through our group as a unified whole.
![[Figure]](images/environ_pro_pic6.jpg)
This resin cures from liquid state to solid state. The general method to cure the resin is to heating around 200°C.
Meanwhile, there is resin which cure by irradiating light (Ultra-violet light) in stead of heating, which is called photo curing resin. While this technology has the advantage of raising production efficiently, it also contributes significantly on the environment point as well.
Compared to thermal curing, photo curing resin has achieved a significant shortening curing time and improving in production efficiency. It also requires little in the way of space for installing the equipment for curing. Furthermore, since curing is achieved at low temperature, it can also apply to the material (base material) that are heat sensitive.
In addition to these benefits, compared to thermal curing the burden in terms of energy needed for curing is extremely low, and the CO2 generation has been reduced. It also contribute to creating a pleasant working environment on both environmental and hygienic point since organic solvents are not used.
![[Figure]It is sometimes shipped in containers like these](images/environ_pro_pic9.jpg)
What is more, ADEKA has not only developed photo curing technology, but also basic ingredients that are environmentally conscious product. Antimony, with its high sensitivity on curing and good stability, has conventionally been used as a component in our photo-initiator, which is one of the basic ingredients for photo curing. However, there have been fears and concerns over its toxicity and carcinogenic properties, ADEKA OPTOMER SP-300 is a photo-initiator that exhibits effects identical to conventional photo-initiators but not containing antimony.
ADEKA's Photo curing resin is used for the firm hard coatings, adhesion and forming the optical elements etc. which are mainly used in displays for liquid crystal and plasma televisions, among others. Aside from these, it is also ideally suited for the hard coating on ID cards and camera lens, as well as for adhesion of electronic parts. It can be expected that it will expand out into a broad array of field in the future.
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When it comes to photo curing, there are few cases where ready-made products are capable of meeting the customers' needs, so the material must be customized to suit their needs. The question of what elements should be combined and in what manner is a day to day struggle, but with ADEKA's technology and rich array of product varieties, we are able to meet a multiplicity of different requests.
It is believed that the move from thermal curing to photo curing will further increase in the future. Amidst such trends, we will pursue not only photo curing technology, but also further environmentally conscious products related to basic ingredients. We are constantly considering how we can contribute to the environment, as well as society, and will continue to offer new proposals.
![[Figure]](images/environ_pro_pic10.jpg)
Stabilizers are necessary when processing or using poly vinyl chloride in order to reduce deterioration of the resin.
Currently, lead compounds are often used as stabilizers for rigid items like window profiles and electrical cables.
However, ADEKA is promoting the development of stabilizers that do not use lead compounds.
Poly vinyl chloride (PVC) are used for a variety of purposes, in everything from rigid products like pipes and window profiles to flexible products such as electrical cables and wrapping film.
Stabilizers are what provide these PVC products with their mold stability and durability. The main ingredient within stabilizers is metallic salts, which are separately utilized according to the uses for PVC.
Lead compounds, which are classified as harmful heavy metals, have been used for many years in things like rigid items such as pipes and window profiles, as well as wire covering and more. However, there is a growing international trend toward avoiding lead compounds due to concerns that they affect the human body and pollute the environment.
ADEKA has been a world leader in developing environmentally conscious wire coating extrusion stabilizers to be substituted for lead compounds, and our environmentally conscious stabilizers are among the top share of automotive electrical cables. We are also contributing to electrical cable for consumer electronics and communications, as well as stabilizers for rigid items like window profiles.
For the future it is predicted that global demand for PVC will grow enormously, centered mainly on Asian countries like China and India. It is indispensable that environmentally conscious stabilizers also expand in conjunction with this. ADEKA will contribute to environmental consciousness in global markets by utilizing the technology and global networks that we possess.
![[Figure]While discrepancies will arise for each region, growth of around 3 ~ 4% per year is predicted.
In conjunction with this, it is also believed that the demand for stabilizers will continue to grow.](images/environ_pro_pic18.jpg)
![[Figure]Testing samples at our laboratory](images/environ_pro_pic19.jpg)
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Lead-based stabilizers, which have a long history as PVC stabilizers, possess an intrinsic functional capacity for stabilization that is exceptional. On the other hand, environmentally conscious stabilizers exhibit performance that is identical to that of lead-based stabilizers by utilizing composite technology from various raw materials.
Composite technology is the most important, and this is where ADEKA's technology comes into play. In addition, in order to meet the demands for high levels of durability, heat resistance, and so on, we are deepening research on searching for new raw materials in our desire to rise above.
![[Figure]](images/environ_pro_pic11.jpg)
Paints and adhesives, coating agents, protective films, and all sorts of adhesion for plastics... Epoxy resin and urethane resin are actively used in a variety of contexts. Organic solvents have traditionally been used because of their durability and economical nature, but their atmospheric pollution and damage to health are becoming apparent. ADEKA has been striving toward the development of "water borne resins" which take the environment and human body into consideration.
"Water borne resins are materials with plastic-like properties." Put simply, these are "Water borne resins." The advantage to these is that they are non-hazardous materials. And through our proprietary technology the functional capacity unique to resins (polymers) can be furnished simply by volatizing water. They have been garnering attention as a resin that is gentle on the earth (does not pollute the atmosphere) and the human body (countermeasures against sick house syndrome), while also preserving the performance of organic solvent-based resins and improving upon their anti-corrosion properties, pliability, and weather resistance.
On the technological side, uniformly dispersing resin in water is difficult. ADEKA has combined its diverse technical know-how cultivated over many years; sought to discover optimal conditions from the perspective of the combination method, temperature, and stirred state; and promotes research and development before the commercialization of products. We are currently beginning to develop into broad areas through our VOC* countermeasure goods and environmentally conscious products.
At present, there is strong awareness when it comes to substitute items for organic solvent-based resins, with these remaining at around 10% of overall market share. Nevertheless, by placing considerations for the global environment and human body first and foremost, ADEKA aspires to hereafter continue raising production techniques for water borne resins, expand their sales channels, and mainstream them.
*VOC: Volatile Organic Compounds
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The general flow for chemicals is from flask synthesis to a pilot study scale and then on-site (factory) scale. Recently we have had trouble establishing technology for dispersing in water while confirming the correlation between each scale, but were able to set up a stable production flow. Now, we would like to be able to expand our technical capabilities and productivity through our products.
We are constantly giving consideration to the "four safety activities" (safety with regard to quality, the environment, the labor, and equipment). Successfully carrying out such activities is the very essence of CSR.
![[Figure]](images/environ_pro_pic16.jpg)